Engineer Ceramics – Silicon Nitride

πŸ” Silicon Nitride Substrates for High-Quality Probe Cards

When it comes to crafting high-performance probe cards for semiconductor testing, Silicon Nitride substrates are the optimal choice. Our Silicon Nitride substrates are engineered with precision and feature several key attributes:

 

🎯 Laser-Optimized Precision: These substrates are ideal for laser processing, offering the level of precision required for manufacturing top-quality probe cards.

πŸ”₯ HIP-Treated for Reduced Warping: To ensure minimal warping and enhanced flatness, our substrates undergo Hot Isostatic Pressing (HIP) treatment. This process contributes to the stability and accuracy of the probe cards.

🧬 Ultra-Fine Porosity: The substrates boast a pore size of 30μm or smaller. This fine porosity is crucial for establishing and maintaining consistent electrical contact during semiconductor testing.

πŸ“ Available in 100-square and 150-square Grids: Our Silicon Nitride substrates are offered in both 100-square and 150-square grid patterns, catering to diverse manufacturing requirements.

πŸ“ Thickness Range: You can select from a thickness range spanning 0.1mm to 0.25mm, allowing you to tailor the substrate thickness to the precise needs of your probe card manufacturing process.

πŸ–€ Color and Flatness: These substrates are characterized by a sleek black color, and we maintain an impressive flatness tolerance of only 50ΞΌm, ensuring the highest level of precision during probe card fabrication.

 

When it comes to crafting probe cards that demand exceptional precision and reliability, our Silicon Nitride substrates are the material of choice. Whether for laser processing or other advanced manufacturing techniques, these substrates enable the production of top-tier probe cards for semiconductor testing. Choose the appropriate thickness and grid configuration to match your specific requirements and elevate the quality of your probe card manufacturing process. πŸ”ŒπŸ’‘

Luck Design Heating Jacket: Inner cloth material PTFE

Welcome to Luck Design, your trusted provider of innovative industrial heating solutions. We take pride in offering high-quality jackets designed to meet the diverse needs of various industries. Our commitment to excellence drives us to incorporate cutting-edge materials, such as Teflon, to elevate the performance and efficiency of our products.

The Power of Teflon: Unrivaled Friction Resistance

At the heart of our industrial heating jackets lies Teflon – a remarkable material renowned for its exceptional friction resistance. This unique property enables our heating jackets to deliver unmatched performance in demanding industrial environments. Let’s explore how Teflon sets our heating jackets apart:

1.Β Reduced Wear and Tear:

Teflon’s low coefficient of friction minimizes the frictional forces between moving parts, significantly reducing wear and tear on equipment. This translates to extended equipment lifespan, reduced maintenance cost, and enhanced reliability in your operations.

2.Β Enhanced energy Efficiency:

The inherent friction resistance of Teflon allows our heating jackets to facilitate smooth and seamless movement of components. This seamless operation not only conserves energy but also optimizes overall system sufficiency.

3. Non-stickΒ properties:

Teflon’s non-stick nature prevents the buildup of residues and materials on the heating jacket’s surface. This makes cleaning effortless, ensuring hygienic and efficient operation, especially in industries dealing with adhesive or sticky substances

4.Β Electrical Safety:

As an excellent electrical insulator, Teflon eliminates the risk of electrical conductivity in our heating jackets. This ensures a safe working environment and protects sensitive electronic components in your industrial setup.

5.Β Versatile Applications:

Our heating jackets featuring Teflon find applications in various industries, from food processing and medical devices to industrial equipment. Teflon’s compatibility with diverse materials allows our jackets to adapt to your specific needs seamlessly.

Unleashing the potential of Teflon in your Industry

At Luck Design, we harness the full potential of Teflon to design and craft superior industrial heating jackets tailored to your industry’s requirements. Our expertise, combined with Teflon’s friction resistance, empowers our operations with efficient heat management, reduced frictional losses, and enhanced equipment longevity.

Explore our Teflon-infused heating solutions today

Take your industrial processes to new heights with our cutting-edge heating jackets featuring Teflon’s unparalleled friction resistance. Experience the benefits of reduced wear, enhanced energy efficiency, and increased productivity.

Contact our team to discuss your unique heating needs and discover how our innovative solutions can elevate your industry’s performance.

πŸ“₯Feel free to download this document in PDF–>Teflon sheet

The importance of heating jacket for the semiconductor Industry: CVD Equipment

Addressing Challenges in CVD Equipment:

In the realm of CVD processes, the semiconductor industry is well acquainted with the challenges posed by temperature management. The uniform distribution of temperature is a cornerstone in ensuring the deposition of flawless, defect-free thin films. However, certain pain points continue to impede this precision-driven process:

Β 1. Temperature Uniformity: Achieving an even temperature distribution within CVD processes is pivotal for consistent and defect-free thin film deposition.

Β 2. Process Efficiency: Temperature fluctuations often lead to variations in deposition rates, resulting in non-uniform coatings that adversely affect the overall efficiency of CVD operations.

Β 3. Maintenance Hurdles: Conventional heating techniques are not always easy to control and maintain, contributing to increased downtime and elevated maintenance costs.

Advantages of Employing Heating Jackets for CVD Equipment:

One salient solution that addresses these challenges head-on is the integration of heating jackets into CVD equipment. These innovative heating jackets offer a range of benefits tailored to enhance operational performance and efficiency:

1. Preventing Pipeline Blockages:

At the forefront of our heating jacket’s value proposition is its capacity to eliminate pipeline blockages encountered during chemical vapor deposition (CVD) processes in semiconductor and optoelectronic equipment.

During CVD procedures, various by-products are generated at distinct stages. For instance, ammonia chloride tends to condense on the surface within vacuum pipelines as temperatures decrease in the later stages of the reaction chamber. This unwelcome deposition obstructs the flow within pipelines and compromises the maneuverability of angle valves. By upholding specific temperatures for angle valves, vacuum joints, and vacuum tube joints, the heating jacket guarantees the unhindered flow of these by-products, preventing them from adhering to pipeline walls until they are appropriately managed within the waste disposal system. This not only diminishes the need for frequent machine maintenance but also extends the operational life of the equipment itself.

2. Precise Control of Deposition:

The paramount significance of maintaining a consistent temperature environment reverberates in the precise control of deposition rates and film thickness. The integration of heating jackets profoundly assists in achieving this level of precision, empowering researchers and manufacturers to attain their desired film characteristics with exactitude.

For comprehensive information regarding Luck Design’s cutting-edge Heating Jacket solution, kindly refer to the provided PDF documentation. Your journey towards enhanced CVD process efficiency begins with understanding the innovation that lies within.

Find out more about our heating jacketΒ  –> Heating Jacket Information Sheet

Thermal Solution: Insulation Cover Glass Felt (150~700Β°C)

🌟PDF: Thermal Solution: Insulation Cover Glass Felt (150~700°C)

Check out our latest presentation of Thermal Solution: Insulation Cover Glass Felt (150~700Β°C)

Here are the key benefits summed up, for more details please check out our PDF file:

➑️Superior Temperature control

➑️High-Temperature resistance

➑️Cleanroom ok

➑️Fire resistance

➑️Durability and longevity

➑️Cost-efficient

➑️Customized 

Heating Jacket 2023 (New!)

PDF-HeatingJacket2023version

Introducing Luck Design’s newest version of our Heating Jacket presentation.

Check it out! πŸ‘€πŸ”₯

————————————————————————–

For more comprehensive information, we invite you to explore our detailed PowerPoint presentation. Dive deeper into the features, benefits, and technical specifications of our innovative Heating Jacket, and discover how it can revolutionize your heating processes.Β Β Or contact us via email for any questions.

 

Cordierite LDCO-2

PDF: Cordierite

Cordierite, with the chemical formula 2MgOΒ·2Al2O3Β·5SiO2, is a high-purity and highly refined ceramic material. It exhibits exceptional properties that make it suitable for a range of industrial applications. Cordierite is characterized by its low thermal expansion and excellent thermal stability, allowing it to maintain dimensional stability even at high temperatures. Additionally, cordierite possesses remarkable resistance to thermal shock, making it highly reliable in demanding thermal environments.

—————————————————————–

For more information, please refer to the PDF file or contact us via email for any questions.

99.99% Ultra High Purity Alumina

PDF: 99.99% Ultra High Purity Alumina

Our 99.99% ultra high purity alumina stands out with its exceptional characteristics:

  1. Extremely Low Impurities: This alumina grade boasts an extraordinarily low impurity content, ensuring optimal purity for various applications.

  2. Purity Level of 99.99% (4N): With a purity level of 99.99%, our alumina meets the highest industry standards, guaranteeing superior quality and performance.

  3. Ideal for Impurity-Restricted Applications: Due to its minimal impurity content, our alumina is particularly well-suited for applications that require strict control over impurities.

  4. High Insulation Resistance: The alumina’s excellent insulation properties make it a reliable choice for applications where high insulation resistance is necessary.

 

Choose our 99.99% ultra high purity alumina for superior quality, exceptional purity, and reliable performance in your specific applications.

—————————————————————–

For more information, please refer to the PDF file or contact us via email for any questions.

Jacket Form: Clamp Cover

PDF: Jacket form; clamp cover

At Luck Design, we provide a range of high-quality Jacket Form solutions, including our versatile clamp cover. This innovative product offers exceptional thermal insulation performance, ensuring efficient temperature control in various applications.

 

The clamp cover exhibits outstanding characteristics:
– Impressive thermal insulation properties, maintaining internal temperatures up to 150Β°C while keeping external temperatures below 60Β°C.
– Exceptional heat resistance, withstanding temperatures up to 150Β°C, ensuring reliable performance in demanding environments.
– Constructed with melamine sponge, a durable and efficient insulation material known for its excellent thermal properties.
– Designed to meet the requirements of cleanroom environments, making it suitable for sensitive applications.
– Easy installation and removal, allowing for convenient maintenance and adjustments.
– Cost-effective solution, providing significant energy savings while offering long-term value.

 

Additionally, the insulation layer of the clamp cover features a 15mm outer cloth section, providing enhanced insulation around the outer circumference, and a 5mm insulation layer on the side portions, further optimizing heat retention.

 

With Luck Design’s clamp cover and our comprehensive range of Jacket Form products, you can achieve superior insulation performance, precise temperature control, and energy efficiency in your applications. Contact us today to explore how our solutions can meet your specific needs.

—————————————————————–

For more information, please refer to the PDF file or contact us via email for any questions.

Temperature Control for Heaters

PDF: Temperature control for heaters.pptx

At Luck Design you can also purchase our temperature control for heater, which is a great combination if you have the following problems:

β€’ Rubber heater falling within a few years when using thermostat control

β€’ If you want to extend the lifespan to approximately 3 years. Consider switching to a Japanese –made heater using thermostat control(cost-effective), although it still has a limited lifespan

β€’ If you don’t want worry about the lifespan and prefer a longer basic lifespan, we recommend a compact heater with PID-control

—————————————————————–

For more information, please refer to the PDF file or contact us via email for any questions.

 

Jacket Form for Booster Pumps

PDF: Jacket Form for Booster Pump

Introducing our highly effective insulation material designed specifically for booster pumps used upstream of vacuum pumps. Our insulation material offers exceptional thermal insulation performance, allowing for internal temperatures of up to 150Β°C while keeping the external temperature below 60Β°C. With its heat resistance of up to 150Β°C, it ensures reliable and consistent performance. Crafted from top-quality melamine sponge, our insulation material meets the stringent requirements of cleanroom environments. Its easy installation and removal process make it a convenient choice for maintenance and operations. Furthermore, it offers a cost-effective solution without compromising on quality. Enhance the efficiency and performance of your booster pumps with our cutting-edge insulation material.

β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”-

For more information, please refer to the PDF file or contact us via email for any questions.

Jacket form for Cleanroom Use

PDF: Jacket form for Cleanroom Use

Our product offers exceptional insulation performance with outstanding heat retention capabilities. It maintains internal temperatures of up to 150Β°C while ensuring the external surface remains below 60Β°C. With its heat-resistant properties, it can withstand temperatures up to 150Β°C, providing reliable thermal protection.

Crafted from high-quality melamine sponge, our product meets the stringent requirements of cleanroom environments. Its construction allows for effortless on-site installation, making it an ideal choice for various applications. Additionally, our solution is designed to be cost-effective, offering an efficient and affordable solution for your insulation needs.

β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”-

For more information, please refer to the PDF file or contact us via email for any questions.

Jacket Form (25% energy-efficient)

PDF: Jacket Form (25% energy-efficient)

Introducing our Luck Design Jacket Form: an energy-efficient, sustainable, and cost-effective solution. Reduce energy consumption and prioritize sustainability with our SDG-compatible heater. Achieve 25% energy savings and surface temperatures below 50Β°C. Melamine sponge offers lower thermal conductivity and is significantly lighter than silicone rubber sponge. Our materials are suitable for ducts, pipes, and cleanroom environments. Easily install and cut on-site. Enhance duct insulation with our Jacket Form.

——————————————————————————–

For more information, please refer to the PDF file or contact us directly via email for any questions.

Cleanroom-grade High Insulation Material

PDF: Cleanroom-grade High Insulation Material

The Cleanroom-grade high-insulation material features a primary component of melamine sponge (UL94 V-0, HF-1 certified, with a heat resistance of up to 150℃). It is further enhanced with a silicone-coated glass cloth outer layer (heat resistant up to 200℃). Key attributes of this material include its ease of on-site cutting, making it highly adaptable to complex shapes, narrow/small pipes, and large ducts. Additionally, it exhibits a low thermal conductivity of 0.0347W/mK, ensuring efficient insulation properties.

β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”β€”-

For more information, please refer to the PDF file or contact us via email for any questions.

 

Thermocouple clip designed for narrow or small pipes

PDF:Β Thermocouple clip designed for narrow or small pipes

Introducing our K-type thermocouple designed specifically for clip-mounting on pipes with outer diameters of Ο†9.52 (3/8 inch) and Ο†6.35 (1/4 inch), ideal for small pipe applications. Crafted with precision, the clip and thermocouple protection tube are constructed from high-quality stainless steel and meticulously welded together. Our thermocouple offers effortless attachment and detachment, ensuring a firm and reliable grip while facilitating precise temperature measurement. For optimal performance, we recommend using it in conjunction with our heating jacket tailored for small pipes. We gladly accept orders, starting from a single unit, to cater to your specific needs.

——————————————————————————–

For more information, please refer to the PDF file or contact us directly via email for any questions.

Facing Insulation Challenges

PDF: Facing Insultation Challenges

Introducing our Heating Jacket: Efficient and Cost-effective Solution for Temperature up to 150Β°C

Are you facing insulation challenges with your pipes and valves? Look no further! Our innovative heating jacket combines sewing expertise with electronics technology to provide optimal thermal insulation.

 

Key Features:

–> High Performance, Low Cost: Our heating jacket delivers exceptional performance while keeping your expenses in check

–>High performance, low cost: Our heating Jacket delivers exceptional performance while keeping your expenses in check.

–>Lightweight and field-customizable: the insulation material used in our jacket is lightweight and can be easily customized on-site to fit your specific requirements. It features a melamine sponge, a flame retardant material known for its excellent insulating properties

–>Temperature Control: With a 15mm sponge thickness, our heating jacket ensures that the surface temperature remains below 50Β°C, preventing heat-related issues.

–>Energy-efficient alternative: Compared to traditional silicone rubber jackets, our heating jacket offers remarkable energy savings of 30 to 40% while costing less than half the price

–>Easy Installation: Installing our heating jacket is a breeze. Simply use scissors to cut and fit it securely onto your pipes and valves

 

Don’t let insulation concerns hold you back. Experience the benefits of our heating jacket and enhance the efficiency of your operations. Check out our detailed PowerPoint presentation for more information.

————————————————————————————————-

Contact us today to learn more and discover how our heating jacket can solve your insulation challenges effectively and affordably.

Heating Jacket

PDF: presentation heating jacket_engΒ 

Introducing our Heating Jacket, a fusion of advanced sewing and electronics technologies. Specifically developed for heating applications in semiconductor equipment, including CVD, PVD, ALD, Echer, as well as for precise heating of supply and exhaust pipes. With exceptional temperature capabilities exceeding 300Β°C, it is the ideal solution for cleanroom environments. Experience the epitome of energy efficiency and cleanliness with our state-of-the-art Heating Jacket, poised to address your unique challenges and exceed your expectations.

————————————————————————–

For more comprehensive information, we invite you to explore our detailed PowerPoint presentation. Dive deeper into the features, benefits, and technical specifications of our innovative Heating Jacket, and discover how it can revolutionize your heating processes.Β Β Or contact us via email for any questions.

Intelligent Ribbon Heater

(PDF)Intelligent Ribbon HeaterΒ 

Introducing our new Ribbon Heater infused with Glass Felt, the perfect addition to our energy-saving and efficient product line. Our Ribbon Heater with Glass Felt not only provides superior heating performance but also offers improved durability and resistance to high temperatures. With a 20mm insulation layer of Glass Felt, this Ribbon Heater is an energy-saving solution compared to conventional Ribbon Heaters. In addition, it features an automatic shutdown when the temperature exceeds 300 Celsius, ensuring safety in high-temperature environments.

Β 

For optimal performance, we recommend purchasing our Glass Ribbon and Outer Cloth (made of melamine sponge) along with the Ribbon Heater. The Glass Ribbon ensures even heat distribution, while the melamine sponge outer cloth prevents hotspots and enhances the overall energy efficiency of the system. Together, this set of products offers a comprehensive solution for various industrial applications.

Β 

Moreover, our products are made of sustainable materials and provide a more environmentally-friendly heating solution. Trust in our innovative products and experience the ultimate in heating performance, energy efficiency, safety, and sustainability

—————————————————————

For more information, please refer to the PDF file or contact us via email for any questions.

Solution for pipes that are difficult for maintenance due to heights and narrow spaces

(PDF) Solution for pipes that are difficult for maintenance

Introducing our solution for pipes that are difficult to maintain due to height and narrow spaces – the fabric heater. Our fabric heater is an affordable and user-friendly solution for partial heating up to 150℃, and is suitable for service power supply (100V). With self-control and a built-in thermostat, temperature control is not required.

 

Designed with our clients in mind, the insulation material is a separate jacket form from the heater, allowing it to be cut and installed on-site for easy installation. The thermostat has a lifespan of 100,000 cycles/15A, with a 1-year warranty, and a track record of operating for over 3 years. Our fabric heater also has a safe structure and is highly stable. In the event that the thermostat cuts off, the lamp will switch off, and in extreme situations, depending on the fuse, the system will shut down.

 

For your convenience, we have included the installation method for the fabric heater in the pdf file. If you’re looking for an affordable and easy-to-use solution for difficult-to-maintain pipes, please consider our fabric heater.

—————————————————————–

For more information, please refer to the PDF file or contact us via email for any questions.

Heating Jacket (Jacket Heater) up to 300℃

(PDF)Β Heating Jacket (Jacket Heater) Up to 300℃

 

Our heating jacket (Jacket Heater) is designed to provide high-quality and efficient heating solutions for various applications. With a maximum temperature capability of up to 300℃, it is suitable for heating applications that require high temperatures. At the same time, its surface temperature remains below 60℃, making it safe to use and handle.

 

In addition to its high-temperature capabilities, our heating jacket is also energy-efficient, saving approximately 25% on energy usage compared to other heating solutions. It is designed with a double-insulated heating element structure that ensures optimal heat retention and minimizes heat loss, providing cost savings on energy bills.

 

Our heating jacket also meets cleanroom specifications, making it ideal for use in cleanroom environments where contamination control is critical. The jacket is designed to be easily attached and detached, making it easy to install and perform maintenance.

 

If you are looking for a high-quality heating solution that provides efficient and safe heating up to 300℃, please consider our heating jacket.

—————————————————————

For more information, please refer to the PDF file or contact us via email for any questions.